Quality, Design & Engineering

Custom Plastic Molding, Heavy Gauge Thermoforming, Plastic Injection Molding & More

Custom Injection Molding

eng1
eng3

Product Design & Engineering Services

Wilbert Plastic Services provides engineering services that include design, manufacturing feasibility, process capability, program management, and new technology solutions that offer our customers a complete support solution to their parts and products. We are a full-service engineering resource that is focused on customer product and satisfaction. From early development to product and part improvement, Wilbert Plastic Services has the engineering services and capabilities to support your project.

Engineering services include:

  • Concept and design development
  • CAD model creation and CAE design release
  • Design for manufacturability
  • GD & T
  • Prototype products and services
  • Validation testing
  • Program management
  • Advanced engineering and design services
  • Tool design
  • Design & Manufacture of fixture and gauges for production repeatability
  • Robotic automation and internal programming support
  • Mold Flow analysis
  • Process development
  • Value engineering
  • Proficient using the following design software:
  • Pro-E Wildfire
  • CATIA V-5
  • UGNX
  • AutoCAD
  • IDEAS
eng4
eng6
eng5

 

 

Quality Policy & Procedures

Wilbert Plastic Services understands operational excellence and innovation, which is why we work to continually improve our Quality Management processes to better serve our customers. Thorough quality procedures, tests, and equipment as well as more than 50 full-time Quality Assurance professionals allow us to ensure that our customers consistently receive high-quality products.

quality1Our plastic solutions can be found everywhere you turn—in your home, in your car, and even in your workplace — and that is important to us. Our plastic injection molding and thermoforming customers who desire design and engineering can trust that we will always strive to deliver the highest quality, competitively-priced product on time.

Quality Assurance Staff

Our Quality Assurance team has 650 years of combined manufacturing and quality experience combined, giving Wilbert Plastic Services the expertise needed to meet the most exacting quality requirements. Our team boasts 10 quality engineers with Six Sigma Black Belts and ISO/TS 16949 Lead Auditors, making us uniquely qualified to manage any project and ensure successful production.

Quality Processes

  • ISO / TS 16949 Quality Management System
  • Internal audit process
  • AIAG based APQP systems & processes
  • Feasibility commitment review process
  • 1st run and process run @ rate verification
  • Open issues list / lessons learned
  • Full AIAG PPAP submission process

Tests and Equipment

  • Melt flow analysis
  • Spectrophotometer
  • Moisture analysis
  • Helium leak testing
  • Impact/Torque testing
  • Optical comparators
  • Continuity Testing
  • Gloss readings/Light booth
  • Dimensional Inspections
  • 5 Faro Arms / 5 CMMs
  • Paint thickness measurements
  • Ultrasonic thickness measurements

Other Capabilities

  • Statistical process control
  • APQP, PPAP, capability studies
  • 24-hour inspection coverage
  • UL recognized molder / UL recognized finisher
  • Full receiving inspection

Plant Certifications

The Quality Management System at Wilbert Plastic Services thermoforming facilities and injection molding facilities is based on the requirements of ISO / TS 16949 and is certified through a third-party registrar. We also have a AS9100 certification for aerospace compliance.

quality2
quality3